Perfect piston for your homemade Stirling engines

 Hi folks,

I've got lot's of questions about heat engine's power piston. 
I have a playlist with lots of different Stirling piston DIY tutorial video,
 what I built in the last few years on youtube:

So, I've made different type of pistons for Stirling engines, 
but I never made a perfect glass piston for you.

But today I'll show you my new video with lots of easy steps
pictures and instructions.
 How to make a perfect low friction
also beautiful, easy to use power piston
for your desktop DIY, Homemade Stirling engines?

Check it out!


See You Soon!

BLADE



Magnetic Propulsion Drived Stirling Engine (Video)

Hi folks!

Do you remember my very old Stirling engine driving method?


YEP!

Last weekend I found an old but short video from my first prototype 
magnetic propulsion drived HTD Stirling engine.

That was a big suprise, 
I didn't remember any video from this engine!
:)
But here it is!

It was a bad construction, but it worked 4 full stroke and two other. :)
The engine wasn't cooled, so it wasn't a big suprise.



Share this video, and the driving method too
because it is an open source project!
Non patented driving mechanism!

And I believe the Butterfly effect 
also 
the 100th monkey theorys!

My older post HERE.

See You Soon!
BLADE

My new LTD Stirling with this driving mechanism!
HERE!

New DIY tutorial step by step video for a Solar LTD Puskás teeter heat engine

Hi guys,

I have received a lot of feedback via e-mail:

"How do you build it?"
"I need one, send me the parameters please!"
"Cool! Where is the tutorial video Blade?"

I finished with it last night, so the video is arrived!
Share this instructional video with your friends!

That is the primary help what you can do for me!
THANKS!
:)


LTD Puskás heat engine

Hi folks,
here is my new type 
Puskás teeter heat engine!

This is a real LTD heat engine, because the engine works with low temperature different!
The engine start at 3-5 degrees different!
My engine's working range is 27-31 C

The key of the operation is a heat sensitive material.
This material is pretty sensitive for heat.
If we have a curved one then after heated up that material will straight or even concave.

This is a salted peanuts bag's material.
Aluminium base coated with plastic.

The original Puskás water engine is here:

And the Hungarian blog:

This engine use moisture for an expansion/contraction effect in paper material.
The paper base is cellulose what really sensitive for humidity.
If we can moisturising one side only than the paper fold in a curve.
The engine was my friend Simi112's (YT name) invention in 2006!
It works with water only.
Pretty suggestive little engine for tabletop.

My version is a real heat engine actually.

When the plastic material heated then 
the sheet from a curved shape goes to the straight
pretty fast!
After when it's cooled down then curved back as originally was.
So the teeter can unbalanced with it too! 
:)

Let's build one! :)
So easy to make!
This is a solar engine too, but it was a cloudy day in Hungary.
I used only a cup of hot water as "sun"!

If the heat different enough to make the unbalancer curves
then the heat engine start freely!

If the shadow, or clouds coming, 
than the engine stop and hold on the start position.
So cool! 
:)


And the real SOLAR LTD version works in sunrise:


Please share these videos with your friends!

Would you need one?
Would you need a DIY instruction video?

Share and vote this movie please!
Follow my blog
also

See You Soon!
BLADE



Thermoacoustic refrigeration part 1.

New project first video.

Simple construction, without resonator tube.
Not any wavelength calculation for length of tube, or buffer volume.
This is an ALPHA type free piston (!) heat pump with Stirling cycle in the stack!
That is all what I need to write to you actually.



Standing wave thermoacoustic engine with mechanical resonator

What is the mechanical resonator?

This is a simple solid piston with adjustable spring, or back buffer volume.
The mechanical resonator can replace the acoustic resonator easily.
"Simulation calculations show that the mechanical resonator dissipates 40 % less 
acoustic power than the acoustic one." 

Wouw! :)

How we can make one?
So simple but
some basic information first.

As you can see on this picture (FIG. 1), if you need to close a thermoacoustic standing wave engine, then the closed resonator part (right side) should be same length as left side, the sound generator base.
The whole system is a half wavelenght thermoacoustic engine.
The stack's center on the λ/8 exactly.

But what we can do with a mechanical resonator?
We can replace the whole resonator tube length( λ/4=4/8 of whole tube length) +  the volume between the cold heat exchanger to the resonator tube ( λ/16= 1/8 length).
So what we can do?
We can replace the whole length 5/8th part.
That is nearly 2/3 of full length!
After we get a short engine like this:

Where the 104 is a buffer volume. This volume help for the gas flow going trough the 112 stack
 also the 108-110 heat exchangers.
114 is the piston and the back side is a generator also "gas spring volume", or solid spring of course.

http://www.google.de/patents/US6578364

OK!
We know "everything" to make a simple TAMR.
:)

I made a short DIY video for you how do you make your first model from ordinary materials.



After I made another model from a big diameter test tube and accordion piston.
That was so speedy, strong and simple of course.



The engines frequency was lower than original because the weight/spring tension was different.
Not optimal, but the engines are works with an enough frequency for me.
:)
I hope you enjoyed!
Please share and vote my videos and subscribe my Youtube channel.
See you soon!
BLADE







Manson engine's modified as "Metronome"

Hi guys!

I start to make a new engine from my old Manson fan engine on the last weekend.
It was really rusty and it looks like something scrap there.
But the engine base was pretty good condition!
I was lucky!
:)

I took off the fan, also the crank and rod.
Cutted off the tube where was the valve originally.

After I connected to the pipe a 62 cm long
ID: 7 mm tube.
It was the load for the "Metronome" effect.
Do you remember for my earlier post?
Ok!
There is the working method.

Anyway...the engine works well.
The torque is pretty good 
and if I can change the tube with a spiral silicone tube 
then it will be much more compact. 

I need to make a cold side ventillation version
because then the engine could cooling down himself.
And later I can pressurise it!
:)



A weird hot air engine: "Metronome"




My new working office is so busy...sorry!
But the next post will be very interesting for you! :)

My friend Simi112's developed an engine what I called "Metronome".
The engine had a good torque, and the frequency was so stable.


He modified a water piston Ringbom engine.
The water piston is the power piston in a basic Ringbom constructions as you know.

Simi112 changed the pistons, and created a big diameter piston to move the displacer, 
and a smaller one with water in a tube for phase changing.
The engine works well!
(check below the video)

In March of 2014 I've seen an interesting engine on Dreisotech's youtube channel.
He called it Very Simple High Frequency Engine (VSHFE).
This engine is same as Metronome the only different is the phase changer piston,
 because the piston is air here.
This construction is faster than the water piston version.
When I showed the video to Simi112, we start to develope this construction
and we found a little suprise there.
The tube could be tune the engine's frequency
also we can tune up the whole engine to a resonant frequency,
where the amplitude is maximised, and the torque is great!
So this engine is a moving displacer thermoacustic engine too!
What???
How???
Is this possible?

But the cycle is really changed!
Not Stirling as in a Ringbom!

The tube has a greater resistance than the power piston and the engine works closely as a Manson engine.
The tube works like a gas-diode valve.
It looks like a fully open engine, but when the pressure increase in the cylinder, then the gas push out the power piston first, and after can „wide open” the gas-diode.

When the "valve" is "opened", the gas piston  start to move out with a great momentum and created a vacuumised cylinder after start to cool down the gas in the cylinder.
When the inward phase coming and the gas diode "open" again 
then the gas piston create a pressurised section in the cylinder before the gas start to heat up!

It is really interesting and strange.
Because the power piston has an increased power under the whole strokes as like Manson!!!
But when the "valve" is "open" 
then the gas piston pre-vacuumise, also pre-pressurise the cylinder in the working method.

The Manson has only pressure relief sections!

So...we have an engine with Manson cycle (more or less) with a bigger working pressure intervall.

I'll try to show you what I mean about the p-V diagram



Is it real?
What do you mean?

I created a video what's happening in the engine:




My friend Simi112/ Metronome Heat Engine
made videos from his experiments.

Please share this informations!
I hope somebody can help me about the engines p-V diagram,
because I'm not pretty shure in.
It looks like a new thermodinamical cycle
and a NEW hot air engine construction.



See you soon!

BLADE



Rhombic drive VS. My 105° "L" yoke drive system

Hello guys!

It has long been thinking about a solution what modelling the rhombic-drive movement, 
without any complicated manufacturing.

I was sure it's possible!

First I changed the Ross yoke mechanism.
"T" to "L"
:)
Such an interesting alphabetical magic!

After I calculated the shafts positions, and the angles.
Next step was I made a rhombic drive in Solid Works 3D
and saved 90 frames/sec pictures.
I created my mechanism in same frame rated.
Here is the solution how I can see the similar thing also the different things
about this two methods.

If you interested my work click on my youtube channel.

Here is the latest movie, where I can show you this two drive mechanism in a video.
I changed the angle of my "L" shaped yoke last time 90 to 105 degrees,
because the phase angles was better.

What do you think about it?

Thermoacoustic traveling wave engine

I know you are really need to see my new designed Manson or KCE engines, but my life is so complicate actually, so I'm sorry about delay it will coming later a little bit.

But, my friend simi112 (YT nickname) started a series of thermoacoustic engines.
I followed his work and after we discussed the engines, working methods.
Anyway...here is my first designed traveling wave engine nearly Fellow's TAC generator.


Not perfect yet, but it was the second test run.
The design is so simple!


I made some pictures of assembly




As you can see I used first an aluminium tube for the hot side, 
but the first test run finished with a big hole on this tube...:(
After I changed it for a stainless steel hotdog maker's tube.

I'll show you How it's works?! on my next video!
See you soon!
Blade





Teeter, table seesaw Stirling engines

Simple engines for home design, or relax time.

Self-balanced water piston design



Solid piston design with adjustable balance weight




New drive control units for my beta type Manson engine

Hello guys!

Two weeks yet and I'll start to build my double cylinder, closed air cycle, beta type Manson engine 
in Transylvania.
Woohoo! :)
I'm so excited!

I had thought about the driving system of this engine this entire weekend, and the conclusion was that it would be made with excentric drive.
But I also developed a new "teeter" drive mechanism for an another beta type Manson engine.

I made for you an animated GIF about this drive control unit:




Also here is my other vision the X-drive mechanism especially for my Manson engines:


And another one...
:)
This is a 3D animation what I made with SolidWorks professional.
I'm a beginner and this is my first animated assembly, 
but you can check how does it work.
I used a simple drive unit, it is pretty nice.









Manson/Ericsson hybrid (Kovács caloric engine)

When I started to optimimise the original Manson engine that was in 2010. 03.
After I built my first hot side ventillation Manson engine with regenerator.
In 2012 I try to make a valveless Ericsson engine and then I had a Heureka feeling! :)
I crossed my two favorite engines in one. 

I called it Kovács caloric engine. (as K.C.E.)

This engine has some typically Manson properties as simplicity, high torque, not much moving part, BETA formation, but the cycle is Ericsson caloric cycle. 
The biggest different between the original Ericsson and my hybrid engine is the numbers of power strokes.
The original engine had one power stroke, when the heated gas expanded.
The other stroke was an exhaust stroke.

My engine has another one!:)
When the pressure dropped down in my engine then pull back the power piston. 
So this is a pretty NEW engine!

My problem wasn't enough money for patent pending.
But it is a "Who cares?" thing.
I shared it, so if you can build one, just do it!
:)

Simple drawing from the engine's two end points:

and an animated how does it works GIF:

I know these are just some schematic drawings, but the working method is simple.
I hope you understand it perfectly.





Ringbom type big volume LTD Stirling engine

This is an old idea from me, but now I had time to draw. :)


A simple top wieved picture from my LTD Ringbom type Stirling engine idea:

The LTD engines with usable electric energy output are huge constructions usually.
They follow the model constructions shape and I think it is a dead end.

Do you know the SunPulse engines?
Sunpulse engines diameter is 2m and the construction's height is nearly same 2m.
Usable hot surface is 3.14 m2
They use big power and displacer pistons.
The direct solar version use conical window to the sun, because the pressure changing can push/pull the material all the time, and this is waste energy if we use just a simple flat surface.

I knew another manufacturer in Germany, but that is not working yet.
That was the Sunmachine.
I saw there first the curved window LTD Stirling engine, and I liked that simple solution for this problem.
After I started to develope my version.
Step by step.
Day by day.
And the loop is closed:
HEUREKA!

Why not use cilindrical shape of this engine?
My IDEA's diameter only 1m, the height is 1m too, but the usable heat contact surface is 3.14 m2 as like SunPulse!!!

Not any huge parts, because inside I have 4 different engine.
These engines working as like twice-double acting Stirling engine.

Animated GIF:





Exhaust gas recycling (double acting)

Next step: How we can use the exhaust gas for a good performance engine?

I created a double acting cold side ventillation closed cycle Kovács type Manson engine with normal crankshaft.
The engine will be faster and stronger!


Possible to use hot side ventillation too.


Beta type Kovács/Manson engine with regenerator

Here is my new Beta type, cold side ventillation Manson engine in an animated GIF.
The crank is so simple, but works well.
Less friction on the sealed parts as same like Beta Stirling without any gears! :)
The hot side ventillation is possible too as mine first construction.


The engine has regenerator and this construction can work with flywheel or free construction also!
So, if you have enough money, time and tools for this engine, just build it and call itt Kovács Beta type Manson engine. :)


Here is a normal crankshaft version with original Manson cycle ventillation 

and hot side ventillation




GREETINGS!

Welcome to my new site!

This blog will show you some tips, tricks, and some new research and development results for hot air engines.
Specially for Manson and Ericsson engines.
I know these hot air engines are not really popular as like a Stirling cycle engines.
Lot of time I heard in the last 6 years: "Manson and the Ericsson cycle engines are was dead end of the hot air engines."
When I asked: Why?
The Ericsson cycle is one of the best caloric cycle.
The Manson engine is one of the highest torque hot air engine.
They has open cycle. 
Is that a problem? Not really! :)
I have new practical inventions for these engines! 
Are you interest it?
Then subscribe my youtube channel (BladeAttila's youtube channel) also follow me on my blog here.

Who am I?
I'm Attila Kovács from Hungary.
Chemical technician and CAD/CAM/CNC operator, also service engineer in the Hungarian TECAN distributor's Ltd.
The hungarian Group of Stirling friends community's leader on a forum also on the facebook.
Few years ago we created an overall hungarian hot air blog with my friend Simi112 (Simi112's channel)
We tried to collect and categorized all of type hot air engines from the last approx. 200 years.
That was a big challenge! :) 
That blog is the biggest, categorized collection of different types hot air engines in hungarian language.
In this year we start to translate some popular pages to Engish.
That is under construction now! 
Coming soon! 
Be patient!  :)



Sketches from hot ventillation regenerative Manson engine




Regenerator

The original Manson engine hasn't got regenerator, but a small gap between the displacer and the cylinder.
This is a bad regenerative parts, so I tried a simple regenerator in my first engine.
My first engines had hot side ventillation!
Remember, the original engines had cold side inward, and hot side outward breathing.
The Rupp engines had cold side ventillation without regenerator too.
What's the different?
The original engine get cold air from outside, no preheating!
It has slow and bad heat exchange, because the contact surface was small.
I used a steel tube for breathing. It was a preheater also a preregenerator.
The preheated air easier expand when the displacer-regenerator (secondary) move up.
The heat exchange's time shorter, the engine has higher speed, also performance.
The engine has 250 ccm volume, and it was very low budget construction!
Easy to build and so simple with only one self controlled valve.
I know it is useless for real power, but what can produce a professional one...? 

Here is my little boy's firs run, on denatured alcohol burner:


Sketches from this engine HERE!